6011 Stick Electrode Amperage Chart

 

 

This chart shows recommended amperage ranges 

for E6011 welding rods based on diameter. 

These settings work for both DC+ and AC welding.

 

The PrimeWeld MIG180 is a sweet mig welder that also does stick 

Tips:

• Start at the middle of the range and adjust upward if the arc is unstable or the rod sticks.
• Use lower settings for vertical uphill welds.
• Always practice on scrap material before welding critical joints.

6011 welding rods work with most inverter welders, engine-driven welders, and AC buzz boxes.

Here’s a comprehensive list of benefits of using 6011 stick electrodes in welding:

🔩 General Benefits of 6011 Electrodes

1. Deep Penetration
• Excellent for welding through rust, paint, oil, or mill scale.
• Suitable for poor fit-up or dirty metal conditions.
2. Fast Freeze Characteristics
• The arc solidifies quickly, making it great for vertical uphill, downhill, and overhead welding.
• Reduces the chance of sagging or dripping when out-of-position.
3. AC and DC Capability
• Can run on both AC and DC (straight or reverse polarity), making it versatile with various machines, including low-cost AC welders.
4. Strong Arc Force
• Produces a driving arc that helps with keyhole welding and penetration into thicker material.
5. All-Position Welding
• Rated for flat, vertical, overhead, and horizontal welding.
• Ideal for field repairs or awkward welding positions.
6. Good for Outdoor Welding
• Works well even in windy or less controlled environments compared to gas shielded processes like TIG or MIG.

📏 Size-Specific Benefits of 3/32" Diameter

1. Lower Amperage Range
• Can be used with small, low-power welders (like 110V inverter stick welders).
• Runs well between ~40–85 amps depending on polarity and base metal.
2. Thin to Medium Thickness Metal
• Ideal for 1/8" to 1/4" thick steel.
• Less likely to blow through thinner materials compared to larger rods like 1/8" or 5/32".
3. Better Control
• Smaller puddle is easier to manage for beginners.
• Useful for small repairs, fine work, or welds that need more precision.
4. Smoother Starts & Restarting
• Easier arc initiation compared to larger 6011 electrodes.
5. Less Spatter Than Larger Electrodes
• When properly run, 3/32" tends to produce a cleaner arc with minimal cleanup.

🛠️ Use Case Benefits

1. Farm and Field Repairs
• Excellent for fixing gates, trailers, implements, and rusted equipment.
2. Maintenance and Repair Welding
• Works well on contaminated or coated steels where TIG or MIG wouldn’t.
3. Versatile for Hobbyists and DIY
• Ideal for welders who need one go-to rod for most jobs.

5/32" 6011